Compressed Air for Print and Paper
Pneumatic feeders, web tension, air knives, drying systems. Print quality depends on consistent, clean compressed air. We keep your presses running to specification.
How Compressed Air Powers Your Operations
Pneumatic Feeders
Sheet and web feeders depend on consistent air pressure for reliable paper handling at speed.
Web Tension Control
Pneumatic brakes and actuators controlling web tension across your printing press.
Air Knives
High velocity air for coating removal, drying, and surface treatment. Major compressed air consumers.
Drying Systems
Compressed air used in dryer systems for ink and coating drying between print stations.
Dust Extraction
Pulse valves in dust extraction systems clearing filters at regular intervals. Reliable pulse valves prevent dust accumulation.
Cleaning Systems
Compressed air for blanket wash systems, ink roller cleaning, and general press maintenance.
Where Print Shops Lose Quality to Air
Pressure inconsistency causing registration errors
Inconsistent compressed air pressure causes paper feed errors, registration drift, and web breaks. The cost in waste and reprints far exceeds the cost of proper pressure management.
Air knife inefficiency consuming excess energy
Air knives are major energy consumers. Poorly configured or maintained air knives waste compressed air and energy without delivering effective drying or coating performance.
Dust extraction pulse valve failures
When pulse valves in your dust extraction system fail, filters clog, extraction efficiency drops, and dust accumulation becomes a fire risk. Regular maintenance prevents the problem.
Consistent Pressure for Consistent Print Quality
Print quality starts with consistent compressed air. Airmech maintains your compressors, dryers, and air treatment to deliver reliable pressure at every point on your press.
We understand the specific demands of print environments. High intermittent demand from pneumatic feeders, sustained demand from air knives, and the critical importance of moisture-free air for paper handling.
Compressor Servicing
Planned maintenance to keep your compressed air consistent and reliable.
Learn moreAir Leak Detection
Ultrasonic leak surveys identifying waste in your distribution pipework.
Learn moreAir Treatment
Dryers and filters ensuring moisture-free air for paper handling applications.
Learn moreBreakdown Repair
Emergency response when your press needs air and your compressor does not.
Learn moreTools and Resources
Free tools built for engineers in your sector.
Energy Savings Calculator
Calculate potential energy savings from compressed air system optimisation.
Use this toolPrint Quality Air Pressure Consistency Tool
Assess your pressure stability and its impact on print registration.
Air Knife Efficiency Calculator
Calculate air knife energy consumption and identify optimisation opportunities.
Frequently Asked Questions
How does compressed air affect print quality?
Inconsistent pressure causes paper feed errors, registration drift, and web breaks. Moisture in compressed air causes paper curl and ink adhesion problems. Oil contamination affects ink chemistry. Reliable, clean, dry air is essential for consistent print output.
Can you help reduce our air knife energy costs?
Yes. Air knives are typically the largest compressed air consumers in a print shop. We assess your air knife configuration, nozzle condition, and operating pressure to identify energy savings without compromising performance.
Do you service dust extraction pulse valves?
We service the compressed air supply to your dust extraction system, including pulse valves, solenoids, and air preparation equipment. Properly maintained pulse valves prevent dust accumulation and reduce fire risk.
Can VSD compressors help with variable print demand?
Yes. Variable Speed Drive compressors adjust output to match actual demand. Print shops with variable schedules often see significant energy savings from VSD compared to fixed speed compressors running on load/unload.
Consistent Air. Consistent Print.
Tell us about your print environment. We will assess your compressed air setup and show you where the improvements are.