See Every Compressor Across Every Site From One Screen
24/7 IoT telemetry across your entire compressed air estate. Alerts before failures, not after. One dashboard for every machine at every location.
You Only Hear About Problems When Something Stops
Most compressed air systems have no remote visibility. The compressor runs until it trips, overheats, or fails. The first person to notice is usually whoever is standing nearest when production stops. By the time it reaches your desk, you are already dealing with downtime, emergency callouts, and missed deadlines.
Multi-site operations have it worse. A compressor at a remote site can be running hot, leaking oil, or cycling excessively for weeks before anyone reports it. Condition data sits locked inside the machine's local controller, visible only to someone standing in front of it. Nobody is comparing performance across sites, trending operating hours, or catching the early signs of a failure before it happens.
Reactive maintenance costs two to three times more than planned intervention. The real cost is not the repair bill. It is the production lost while you wait for an engineer, the overtime to catch up, and the damaged relationship with your customer.
Continuous Data, Early Warnings, Informed Decisions
IoT sensors and gateway hardware connect your compressors, dryers, and ancillaries to a cloud monitoring platform. Over 30 parameters are tracked continuously: discharge pressure, discharge temperature, oil pressure, oil temperature, motor current, bearing vibration, load/unload status, running hours, service counters, and fault codes.
Threshold alerts notify our operations team and your nominated contacts the moment a parameter moves outside its normal range. A compressor running 5 degrees hotter than last week, a dryer dewpoint drifting upward, a motor drawing more current than usual. These are the early warnings that give you time to plan a repair before it becomes an emergency.
The monitoring dashboard is accessible from any browser. You see every machine at every site on one screen with live status, historical trends, and service due dates. Our engineers use the same data to plan service visits, diagnose faults remotely, and arrive on site with the right parts for the right job.
Remote monitoring does not replace physical service visits. It makes them more effective. Engineers arrive knowing exactly what is happening with each machine, what has changed since the last visit, and what needs attention. Service time is spent fixing problems, not finding them.
Site Survey and Specification
We assess each machine's controller interface, available sensor points, and network connectivity. A monitoring specification is agreed covering which parameters to track and which thresholds to set.
Hardware Installation
IoT sensors and gateway hardware are installed on each machine during a planned service visit. Installation takes 2 to 4 hours per machine with no interruption to compressed air supply.
Platform Configuration
Your monitoring dashboard is configured with site maps, machine locations, alert thresholds, and notification contacts. Historical baseline data is established over the first 2 weeks of operation.
Ongoing Monitoring and Response
Our operations team monitors alerts 24/7 and coordinates with your site contacts and our service engineers. Monthly monitoring reports summarise performance trends, alerts raised, and actions taken.
Frequently Asked Questions
Which compressor brands can be monitored?
Most modern compressors with a digital controller can be connected to the monitoring platform. This includes CompAir, Hydrovane, Atlas Copco, Kaeser, Boge, and other major brands. Older machines without digital controllers can be monitored using external sensors for key parameters such as pressure, temperature, and vibration. We assess compatibility during the site survey.
What internet connection is required on site?
The gateway hardware requires a basic internet connection. A standard broadband connection or 4G mobile signal is sufficient. Data volumes are small, typically under 100MB per month per site. Where no internet connection is available, 4G SIM equipped gateways can be provided as part of the monitoring package.
Who receives the alerts?
Alerts are sent to our operations team and to your nominated site contacts simultaneously. You choose who receives which alerts at each site. Critical alerts (machine trips, high temperature shutdowns) go to both teams immediately. Advisory alerts (trending parameters, approaching service intervals) are included in scheduled reports. All alert and response history is logged in the monitoring platform.
What does remote monitoring cost?
Monitoring is priced per machine per month, covering hardware, connectivity, platform access, and 24/7 alert monitoring by our operations team. Hardware installation is a one-off cost. Multi-machine and multi-site packages benefit from volume pricing. Remote monitoring is often bundled with national service contracts at a reduced rate. We provide a fixed quote after the site survey.
Ready to See What Your Compressors Are Actually Doing?
One call. We assess your machines, confirm compatibility, and give you a fixed price per site. No obligation.